Industries
Modernizing Legacy Machines. Industry by Industry
Aleph’s edge computing and OPC UA solutions bridge the gap between aging equipment and Industry 4.0—ensuring efficiency, compliance, and scalability for specialized sectors.
Tobacco Industry
Challenges
Fragmented legacy machines from Hauni, GD, IMA, etc., with proprietary protocols.
Manual speed synchronization causing downtime (e.g., buffer starve/block).
Strict traceability requirements for heat-not-burn products.
Aleph's Solutions
TMC OPC UA Standard: Unified data models for seamless machine interoperability.
Speed Management Controller (SMC): AI-driven line optimization (6% uptime boost at Philip Morris International).
Legacy Retrofits: FlexServer connects 20-year-old machines to modern IIoT stacks.
Food & Beverage Industry
Challenges
Higher quality standards and aging equipment.
Manual batch tracking and tracing with recall inefficiencies.
Energy-intensive processes with fluctuating raw material quality.
Aleph's Solutions
Real-Time Traceability: OPC UA-driven material tracking from raw materials infeed to packaging.
Predictive Quality Control: AI models adjust processes for ingredient variability.
Energy Optimization: Edge AI reduces waste in heating/cooling cycles.
Tire Industry
Challenges
Inconsistent curing processes in legacy tire presses.
High scrap rates due to undetected deviations.
Aging PLCs and fragmented legacy software.
Aleph's Solutions
Aleph Visual UI: breathing new life and usability into legacy 30+ years-old machines.
Curing Control Microservice: standardization of the curing process for super-consistent, high quality.
Key Differentiators
How Aleph walks the extra mile for customers
Edge-First Approach
AI at the Machine—No Cloud, No Compromise.
OPC UA Standardisation
Speak the Universal Language of Smart Manufacturing.
Zero-Touch UI
Shop-Floor Clarity, Zero Engineering Effort.
Causal AI
AI That Explains Itself—Like a Trusted Engineer.
Why Manufacturers Choose Aleph
Our clients' success is our top priority. Here's how Aleph has transformed their manufacturing with our technology solutions.
"We engaged with Aleph Digital Industry to create a robust, scalable, and adaptable edge solution to control machines exclusively through OPC UA."
"Aleph authored a rich OPC UA information model driving interoperability in the tobacco industry."
"Aleph Digital Industry brought new life to a very old machine!"
Ready to Transform Your Factory?
Let’s build your custom AI solution together. Start with a free consultation and see how Aleph can modernize your legacy machines.
